New in our range: Fiberlogy FiberFlex Aero

Now available: Fiberlogy FiberFlex Aero, a filament that foams up during printing. Up to 50% lighter, up to 50% less material use, yet still strong — discover what this unique filament can do for your prints.

FiberFlex Aero is the newest addition to Fiberlogy's FiberFlex line and introduces a completely new printing technique: foaming. The particles in the filament activate under the influence of temperature and expand in volume several times over. By controlling nozzle temperature, flow and print speed, you determine how much the material foams during printing — and therefore how light, soft or firm your print becomes.

What FiberFlex Aero makes possible for you:

• Up to 50% weight reduction of your print, while keeping the same volume
• Hardness control per layer: a strong, wear-resistant outer shell with a soft, vibration-dampening infill
• A Soft Touch surface: a matte, foam-like finish
• Up to 50% less filament use, depending on the chosen degree of foaming

Where does FiberFlex Aero excel?

• Orthopedics and rehabilitation: orthoses, orthopedic insoles
• Sports and recreation: grips, protectors, helmet parts, sports accessories
• Drones and RC models: shock absorbers, chassis parts
• Automotive: seals, bumper elements, vibration dampers
• Footwear: insoles, soles

Print settings: nozzle temperature 200-240°C, bed temperature 70-80°C, no enclosed chamber required, fan 50-100%, and a nozzle of 0.6-0.8 mm for best results. Dry the filament before use for 4 hours at 60°C.

Curious what FiberFlex Aero can do for your next project? Check out the spool in our webshop and discover for yourself how light, strong and versatile printing with foam technology can be.